EPOXYLITE E8822

Harmonization Code : 3403.19 | Lubricating Preparations (With 70% or More Petroleum Oils) For Automotive and Other Uses

EPOXYLITE E8822

Main features

  • Mineral-Filled Thermal Formulation
  • Sixteen-Hour Mixed Pot Life
  • Elevated-Temperature Bond Retention

Product Description

EPOXYLITE E8822 Hi Temp Epoxy Adhesive is a two-component heat-cured adhesive supplied as a mineral-filled paste resin and thixotropic liquid hardener in premeasured kits. It is used for cementing applications that require high thermal resistance, with bonding use stated for metals, ceramics, and plastics. The components mix at 100:35 by weight, and the mixed adhesive has a typical viscosity of 200,000 to 300,000 cP and about 16 hours of pot life at room temperature. The mineral-filled formulation combines thermal conductivity with electrical insulation properties.

Key features

  • Mineral-filled thermal formulation: The paste resin is mineral-filled for enhanced thermal conductivity.
  • Sixteen-hour pot life: The mixed adhesive provides about 16 hours of processing time at room temperature.
  • High-temperature bond retention: Typical aluminum lap shear remains above 500 psi at 260 deg C.

Applications

  • High-temperature cementing applications
  • Bonding metals, ceramics, and plastics
Product Family

EPOXYLITE E8822

Catalog Product

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TDS, SDS & Technical Documents

Technical Specifications

General Properties
Component SystemComponent System
Two Part (Resin / Hardener)
Thermal Properties
Glass Transition Temperature (Tg)Glass Transition Temperature (Tg)
140 °C
Electrical Properties
Volume ResistivityVolume Resistivity
5.7 x 10¹⁶ Ohms⋅cm

Additional Information

Technical properties

As-supplied / before-processing properties

Typical component, mixed-material, processing, and storage values.

Property Value Unit Method / condition
Component form Mineral-filled paste resin; thixotropic liquid hardener - As supplied
Resin viscosity 400,000 to 800,000 cP At 25 deg C
Hardener viscosity 150,000 to 250,000 cP At 25 deg C
Weight per gallon Resin 13.6 to 14.0; hardener 12.1 to 12.5 lb/gal At 25 deg C
Mix ratio by weight 100:35 - Resin:hardener
Mixed viscosity 200,000 to 300,000 cP At 25 deg C
Sunshine gel time 5 to 10 min At 125 deg C
Pot life About 16 h Mixed system at room temperature
Shelf life 3 months Below 25 deg C in original sealed containers
Technical properties

After-processing / final-state properties

Typical cured electrical and mechanical properties apply to specimens cured 4 hours at 177 deg C unless otherwise stated.

Property Value Unit Method / condition
Cure options 16 h at 60 deg C; 2 h at 150 deg C; or 1 h at 177 deg C - Time begins after the unit reaches temperature
High-resistance cure 4 h at 177 deg C - For highest possible heat and chemical resistance
Dielectric strength 460 V/mil ASTM D149 at 25 deg C, 50 mil specimen
Dielectric strength after water exposure 370 V/mil ASTM D149 after 24 h in water, 50 mil specimen
Volume resistivity 5.7 x 10^16 ohm cm ASTM D257 at 25 deg C
Hardness 95 Shore D ASTM D2240 at 25 deg C
Glass transition temperature 140 deg C ASTM E831, TMA
Lap shear strength > 1,500 at 25 deg C; > 500 at 260 deg C psi ASTM D1002, aluminum-to-aluminum

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